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Mechanics

                     (By D. Musafia http://www.musafiaitalia.it/watchoutfor.html)

Despite it's reputation among the mud-slingers, the Lancia Gamma Coupé is actually an excellent car that can be driven on an everyday basis with perfectly normal reliability. Mileage of over 100,000 miles before major work is not uncommon, and the engine itself tends to wear quite little. However, for this result to be achieved, the owner must be knowledgeable, patient, and loving.

According to the precious little book called "A Pocket Guide to the Lancia Gamma", published by the Lancia Gamma Consortium, there are a couple of little things to be aware about in the event that you begin to feel the urge to become a "Gammista", presumably listed in the order that the owner (or purchaser) has to worry about them.

Timing Belts or Cam Belts
     

1) CAM BELTS. 


Why the engineers decided upon rubberized cam belts instead of good, old-fashioned chain-driven valve mechanisms (or gear driven for that matter, for example as in the Citroen CX diesel) many people are still trying to figure out. Especially since, at the time, the Gamma Coupe cost a good 30% more than a BMW 5-series, cost reduction could not be cited while maintaining a straight face.  Originally, in fact, a single if lengthy timing chain was designed, in the end two cam belts, of different lengths, one for each bank of cylinders (the longer one drives in addition the power steering pump via a camshaft), were installed and, of course, they are unique to the Gamma.

So what's the problem? Apparently there are three of them:  

a) If you try to start the engine on a cold morning with the steering at full lock, the longer cam belt may jump a tooth or even snap, allowing half of the engine to run the other half into oblivion. A quick solution is to remember to always straighten the front wheels when parking.

b) The angle that the longer cam belt creates around the crankshaft gear is too wide. If the car is left parked in gear and it gets "bumped" by an inconsiderate motorist while parking, the belt can jump a tooth, thereby throwing half the valve gear in disarray the moment you unsuspectingly turn the key. The solution is, predictability, to NOT park with the engine in gear where there is a hazard of being nudged. (This problem was resolved on later Series I models by the presence of belt tensioners). 

c) Last but not least, the belts themselves don't last as long as they should. Although Lancia officially suggested substituting the belts every 3 years or 36,000 miles, many Gamma owners do so every 10,000.    

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Lubrification

Gammas require a high-quality engine oil changed at short, regular intervals, such as 6,000 miles, with a new filter. Fortunately, premature mechanical wear on the flat-four Gamma 830 engine in general is rare, except for the camshafts which apparently were made out of the wrong alloy and were corrected by the factory only in extremis. Their wear was exacerbated by insufficient lubrification when starting the engines, and one Gamma enthusiast suggests surpassing 3,000 r.p.m. only with the engine oil at temperature, i.e. after 30 km or so of driving. 

Worn Camshafts

Worn camshafts can however be rebuilt for a reasonable sum. So perhaps the most important reason to keep the engine oil under control is to avoid it mixing with coolant (see below).

 

Cooling System

Here's another problem with the Gamma engine, which is caused by yet more inexcusable of design flaws:

a) Paper gaskets (instead of steel) were used at the joining between the cast iron cylinder liners and the aluminum engine block. Although not an engineering mistake in it's own right and used successfully by other manufacturers such as Alfa Romeo, in the case of the Lancia 830 engine this allows the liners to "sink" with time into the softer metal and thus lead to head gasket failure, with coolant getting into the oil sump. Attenzione! Replacing the head gaskets may not be enough to prevent their failure from happening again almost immediately! With the heads off, the cylinder liner clearance must be to specs, and if they're not, the bad news is that the engine will have to be taken apart and the paper gaskets replaced (with modified ones).

b) The thermo-mixing switch (decides how to route coolant between the radiator, the cylinder heads, and the interior heater radiator), as well as the thermostat, are known to fail, allowing engine temperature to rise above maximum allowed levels. In addition, the formation of gaseous vapors in the coolant circuit (exacerbated by worn head gaskets) will likewise trigger the thermo-mixing switch to bypass the radiator altogether, as if the engine were cold, with the same result. A good policy is to visually make sure that the thermo-mixing switch is in good condition (by taking apart the water pump, that's where it lives) and by changing the coolant every two years (like you're supposed to do with all cars anyway). 

More than one Gamma owner takes this opportunity to routinely replace the thermostat as well. A manual override switch for the latter is also an idea to keep in mind, but if the coolant thermometer needle starts to go up and down, that's an indication of gas in the circuit. Either pull over and let everything cool off, or switch on the heater and interior fan full blast and downshift.

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c) The head gasket material itself was changed with the Series II model in 1980, after no less than 11 important changes to the cooling system during the production of the Series I.    

What this all literally boils down to is that if you're purchasing a Gamma that's not in prime condition, be prepared to rebuild the engine!  

You may not have to right away, but if you do so following the pointers that Gamma owners can offer having learned the hard way, you will find yourself with a perfectly reliable machine that will turn heads at every stop. Otherwise, keep an eye on the water coolant level (if it drops conspicuously, you're experiencing head gasket failure), check the quality of the coolant by inspecting the expansion tank (if you see a milky brown emulsion floating around, that's engine oil... head gasket failure), and last but not least, the oil pressure which should keep the needle of the dashboard indicator around the 1/3 mark.

Other general suggestions would include to avoid purchasing the automatic (that is, if there are any left in existence) simply because it has been defined as too unreliable to be of any practical use and since the gearbox was unique to the Gamma, parts have been NLA (No Longer Available) since time immemorial. Of course, you can try to purchase an otherwise sound automatic Gamma for a song, and then (since the gearbox will almost certainly be faulty) fitting the manual 5-speed removed from a junked Gamma. This seems to be the status quo these days, done successfully by many Gammistas.

Rust

Lastly, inspect the body for rust. Although especially the Series II Gamma doesn't rust as badly as the Beta did, all '70s Fiats and Lancia's were made out of the same poor-quality steel that Italy received as partial payment for having helped the Russians set up the Lada factory in Togliattigrad (the Soviets kept the good stuff for themselves). Aside from the normal spots, check the base of the rear window (eventually removing the rubber strip, accessible from the open trunk), around the tail lights, and inside the front fenders.    

 
Be prepared, get yourselves one of those            Or a couple alike these....
manuals.                                                                     
                                                                                                  


Let's be fair, however. The Gamma was NOT more poorly engineered than a lot of other automobiles - on the contrary, it's quite refined. The problems derived from Lancia engineers having to deal with Fiat management (read that: bean counters) and probably not being completely understood. However, just about all auto makers have been in fact responsible for some pretty major debacles, although rarely do people find that out by reading glossy brochures in the showroom. So let's go destroy some smug myths...

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Smug Myths...

MERCEDES BENZ 190:  The cam timing chain of the four-cylinder engine (2.0 and 2.3 liter) is known to snap on a regular basis, because the number of links coincidentally proved to be a multiple of the number of teeth of the gears, thereby wearing the chain in specific spots instead of spreading the wear uniformly along it's length. No prior warning is given (as a friend of mine may testify, the car suddenly stopped on the A21 and he had to hop a fence and search out the nearest farmhouse to reach a phone) but at least the valves don't get damaged when it happens.  

BMW 7-SERIES: The straight-six under the hood of the 1977-1986 model is virtually guaranteed to overheat sooner or later due to insufficient cooling (just look at the puny viscous joint on the fan to see why). This defect was somewhat corrected on the restyled 1986-1994 model, but as it were I owned them both and had both overheat, requiring replacement of the head gasket in both cases. Especially the 1977 model may crack the cylinder head in the process, the replacement part these days being worth generally more than the car itself. When the head is ready to be reinstalled, one must take care to use new head bolts and clean any oily residue out of the thread holes of the block, otherwise this residual oil will expand as the engine heats and ...crack the BLOCK. That happened a few years back to a friend with a 745i Turbo, and I think he's still complaining about it. Still remaining in Bavaria, the 1986 model 7-series has congenital design flaws with the electric seat movement (the drive pins pop out of the reduction gear housings when the plastic casing of the cables gets hot and lengthen) and the sophisticated electronics in the dashboard go crazy after a few years requiring replacement, unless you plan on driving with only the speedometer functioning. Not truly life-or-death like a timing belt, but a nuisance nonetheless which can only be remedied spending a lot of money. Fixing the electric seats and the dashboard on a 735i will cost more than I spent purchasing my Gamma's new engine.

PEUGEOT-TALBOT: On just about all 1980s Talbot (ex Chrysler Simca) four-cylinder engines the alloy head will deform in just a few years of use, getting noisier and more impossible to properly tune up until the head is eventually removed, replaced, and reinstalled with a new gasket. Same fate for similar engines installed in corresponding Citroen and Peugeot models, and also in some Ford models (especially the '80s Fiesta). 

NSU: During the sixties Dr. Felix Wankel's revolutionary engine was receiving a lot of attention from everyone. Only NSU was however fearless enough to put it into production without sufficient testing, with the result of the legendary RO-80 model using up engines faster than it did tires. A joke of the time said that when two RO-80 owners passed each other on a highway, they would wave holding up the number of fingers relative to the number of times the engine had been rebuilt. That disaster eventually headed NSU into the grave, and the other firm which had invested heavily in the rotary engine (Mazda) escaped following suit only by reverting to conventional piston engines in all models except the RX-7.

GENERAL MOTORS: Let's forget the Corvair for a moment. In 1977, jealous of the success that Mercedes and Peugeot diesel sedans were having on the U.S. market,  the engineers at GM though that it was high time to for them to jump on the gravy train. They "dieselized" their popular 350 c.i. (5.7 liter) V8 for this purpose, making up for the lack of technical refinement with "good ol' cubic inches", and introduced the Oldsmobile Delta 88. Although the motor eventually even found it's way under the hood of the Cadillac Seville, it suffered severely from water in the fuel and rarely lasted more than a few years. In rural American backwaters you can still find Oldsmobiles and Cadillacs with the "diesel" badge on the hood (Olds) or the front fenders (Caddy) but rest assured that the oil-burning offender has been replaced years ago with the practically identical (and harmless) gasoline version. I ran into one about 10 years back in Italy, and guess what? they were rebuilding the engine. I suppose we should quote here also Cadillac's modular V-8/6/4 engine. I don't really know how bad it was, but it was offered as an option only for a couple of years, that must mean something.

FIAT: The family-size Fiat Croma was the first production automobile with a direct-injection Diesel engine, the technology developed and patented by the Turin engineers. The car got great mileage but the engine was rumored to last sometimes even less than 30,000 miles due to problems with the injection system. This time Fiat got the message and commendably sold the patent to injection experts Bosch in Germany, who perfected the system and is now selling complete units back to Fiat (and just about everybody else).

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General information

Body Design by:

Aldo Brovarone for Pininfarina

Built by:

Pininfarina

Engineering coordinated by:

Sergio Cammuffo

Total built:

1,209 between 1980 and 1983 (S2 2500 Ie only!)

     

 

Dimensions and weight

Length:

4,485 mm

Width:

1,730 mm

Height (unloaded):

1,330 mm

Wheelbase:

2,555 mm

Front track:

1,450 mm

Rear track:

1,440 mm

Ground clearance (loaded):

145 mm

Turning radius:

10,260 mm

Curb weight:

1,270 kg (2,800 lbs.)

   

 

Performance

Maximum speed:

195 km/h (121 m.p.h.)

Maximum gradient (fully loaded):

47%

   

 

Engine and drivetrain

Engine position:

Front, longitudinal

Type:

Four cylinders, horizontally opposed, 2 valves per cyl. in "V"

Distribution:

OHC, one per head, belt-driven

Fuel injection:

Bosch L-Jetronic

Bore/stroke:

102mm/ 76mm

Displacement:

2,485 cc

Compression ratio:

9:1

Output:

140 hp (DIN)/ 103 kW at 5,400 r.p.m.

Torque:

21.2 kgm at 3,000 r.p.m.   

Drive wheels:

front

Transmission:

5-speed manual standard, 4-speed automatic optional

Suspension:

4-wheel independent (McPherson)

   

 

Body

Type:

two-door, five passenger coupe (Coupe)

Upholstery:

Ermenegildo Zegna cloth standard, Conolly leather optional             

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Read more here :  http://www.users.zetnet.co.uk/gammacon/html/gamma003.htm

Copyright D. Musafia http://www.musafiaitalia.it/watchoutfor.html